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Flat embroidery on fitted, Flexfit and snapback caps

Flat embroidery is the standard decoration for a company, team or brand cap. Battle Born Clothing stitches it on two commercial single-head machines with Rapos thread and Maggie magnetic cap frames, and prices it from a published per-cap table.

Per-cap price

Flat embroidery, front panel, up to 6,000 stitches, cap surcharge included. Blank not included.
QuantityPer cap
12-23$8.00
24-47$7.00
48-71$6.50
72-95$6.50
96-119$6.00
120-143$6.00
144+$5.00

Add one $18.99 digitizing fee per logo (standard 2-day turnaround). The file stays on ours for reorders. Logos over 6,000 stitches are quoted from the digitized file.

Placements

Caps with a center seam

Most 6-panel caps have a seam down the front. Embroidery crosses it without a problem; we hoop the cap so the seam sits centered and the design registers evenly. Only glued patches are limited by the seam.

Thread colors and matching

We match to your PMS colors from the Rapos thread chart and show the picks on the proof. Metallic thread and specialty thread are quoted per job.

Questions

How many stitches is a typical cap logo?

Most front logos land between 3,000 and 6,000 stitches. A 4 in wide dense logo can go higher; we quote anything over 6,000 from the digitized file.

Can I mix cap colors in one order?

Yes. Same logo, same thread colors, any mix of blank colors in one order at one price tier.

Do you keep my digitized file?

Yes. Reorders use the same file with no new digitizing fee.

Quote embroidered caps