Custom Flexfit 180 Delta seamless-front caps with your logo

The Flexfit 180 Delta has no center seam on the front, a stain-resistant polyester shell and a sweat-resistant band. That seamless front is why we point patch buyers to it: a 3 in leather patch bonds flat with nothing underneath it. Battle Born Clothing decorates it with patches, flat embroidery or puff.
Blank quoted per job; embroidery from $5.00 per cap at 144+
| Style | Flexfit 180 |
|---|---|
| Maker | Flexfit (Yupoong) |
| Profile | Mid, structured, seamless front |
| Fabric | Polyester, stain and water resistant |
| Visor | Curved |
| Closure | Stretch-fit (no closure) |
| Sizes | S/M, L/XL |
| Blank price | Quoted per job |
Best cap for large leather patches
Most caps have a seam down the front, which limits a glued patch to about 2.5 in wide. The Delta's one-piece front takes patches up to the full panel. Patch pricing is $7.50 per cap at 24-47 and $5.00 at 144+, no digitizing fee. Leather patch details.
Decoration options
- Flat embroidery, front panel, up to 6,000 stitches: $7.00 per cap at 24-47, $5.00 at 144+, plus $18.99 one-time digitizing.
- 3D puff embroidery on the front: quoted per design. Puff + flat combo uses one digitizing fee.
- Laser-engraved leather patch, glued: $7.50 per cap at 24-47, $5.00 at 144+. Sewn-on add $1.00.
- Side hit, back arch text and second placements: quoted per job.
Best uses
- Outfitter, ranch and trade company caps with a leather patch
- Golf and resort staff caps that need to shed stains
- Wide wordmark logos that would cross a seam
How to order
Send your logo (vector preferred: AI, EPS, PDF or SVG; a 300 dpi PNG works), the quantity, the colors and, for sized caps, a size breakdown. We reply with a quote, usually the same business day, then a digital proof. Production starts at proof approval and ships within 28 days. Request a quote or see pricing.